Designed specially for six-footers and over, the latest Dax Rush is longer and has lower floors. Despite being a mere 5'8", Amy Filby gave the company's new demonstrator Which Kit?'s full road test treatment.

BACKGROUND:
Since its launch in the early 1990s, the Dax Rush has carved itself an enviable niche at the upper end of the ever-popular Lotus Seven-inspired market. It has long been deemed a top quality kit available at an affordable price. Early on the model built its reputation for high power engines thanks to some wild demonstrators kitted out with Cosworth and V8 powerplants, but Ford Pintos and Zetecs are still the choice for 40% of customers.

The Rush, like its stablemate, the Tojeiro Cobra replica for which DJ Sportscars is best known, has undergone extensive detail development at the hands of the company's in-house R&D team and new features continue to be added each year.

With customers seemingly getting taller and taller, one of the most recent developments from the company is the new long-wheelbase option specifically designed for six-footers plus. Normally the Rush is available with a choice of chassis types - live axle, fully independent or De Dion. However, only the De Dion chassis will be available in long-wheelbase form because this assembly far outstrips the others in terms of popularity and makes the most sense. Specifically designed for simplicity, affordability and convenience, the De Dion kit uses a single donor, the trusty Ford sierra with a wide variety of engine options. Although production of the new chassis began 18 months ago and approximately 15 kits have already been supplied, it wasn't until the recent Stafford show that the first company demonstrator was unveiled.

THE TEST CAR
Looking stunning in its gleaming golden yellow livery, our test car was the first demonstrator to be built using the new long-wheelbase De Dion chassis. In keeping with its budget LX specification, the yellow peril uses the donor Sierra's 2-litre Efi engine but features a small number of upgrades including powder coating and a shiny stainless steel rear hoop. For a classier look and a small amount of extra cash, chrome front suspension and cycle wing brackets adorn the front arches.

This car also features deluxe trim including Dax's latest padded dashboard with, for the first time, colour-coded instruments. The 16" aftermarket alloy wheels are fitted with 205/45 front and 225/45 rear radials beneath standard narrower rear arches (wider ones are an option but then you need to spend more on wheels and tyres). E746 JAR was presented to us in immaculate condition, barely run-in with a mere 130 miles on the clock.

DESIGN & ENGINEERING 9/10
Styling: The Rush sits long, low and wider than most of its competitors with an aggressive semi-drag racer look. Ahead of the long sweeping bonnet perch the square headlights which have always been an immediate Dax trademark, instantly setting the Rush apart from the rest of the crowd. Gallons of gleaming chrome and stainless steel give the car a simple, smart, unclutted look.

The Ford's injection unit popping out of the bonnet isn't the prettiest of features, but DJ argues that many customers especially like this feature, unavoidable when using an injection engine. We have SVA to thank for the slightly odd looking front indicator mounting and nose-cone 'bumper' bar which protects pedestrians in case of an impact but, in reality, these don't detract from the great overall appearance of the car.

Chassis and Suspension:
A top quality chassis is paramount to almost every aspect of performance demanded by today's discerning drivers and you don't get much better than this. Underpinning our test car was a square section steel tube spaceframe chassis lengthened to add an extra 3" into the wheelbase. Additional stiffness is provided by the bonded and riveted aluminium floor and bulkheads. Though very similar to its sister models, the De Dion kit features a number of novel ideas allowing it to utilise Sierra parts throughout. At the front, instead of retaining the Sierra's cumbersome lower track control arm and anti-roll bar and fitting an upper rocking-arm, DJ has created a dedicated double wishbone installation that clamps the standard stub-axle allowing the track to be widened to increase stability and reduce body roll. The steering arms and rack are the only components that aren't from the sierra, these coming courtesy of an Escort Mkll.

At the back the donor's support frame and semi-trailing arms have been dumped and the diff is mounted directly on to the chassis. A De Dion tube runs the width of the car behind the diff, meaning that the rear wheels are no longer fully independent of each other and are rigidly located in optimum alignment with the road surface. Laser cut plates are present to accept your choice of brakes, which may depend on the engine and power output you go for. In the test car's case discs featured all-round.

Safety:
Safety is an important concern on many customer's minds so DJ have built a number of safety features into the chassis design. At the front, the Rush is unique in featuring a special energy absorbing nudge bar, and combined with use of Ford Sierra's collapsible steering column, there should be excellent protection in the event of a front-end shunt. At the rear, DJ has steered clear of the bolt-on roll over hoops that many manufacturers use and their hoop is an integral, welded part of the chassis, maximising rigidity and providing protection in the extremely unlikely chance that the car may roll over.

The company has drawn on its racing experience to develop a Balance Bar Braking System which allows the front/rear brake balance to be set with the aim of ensuring maximum braking performance and avoiding premature wheel lock. With no doors to weaken the structure and high strength box section rails used for the chassis brace tubes alongside both the driver and passenger, there is also substantial side impact protection.

An Explosafe aluminium fuel tank is available at extra cost. DJ's efforts to develop the Rush are relentless. In-house development man Gary Saunders is constantly looking at possible detail, styling and engineering changes which could be made on the car, the results of which have improved the car immeasurably over the years.


Kit Cars - Dax Kit Cars "Kitcars" Building Your Own Kit Car

Kit Cars - Dax Kit Cars "Kitcars" Building Your Own Kit Car


Kit Cars - Dax Kit Cars "Kitcars" Building Your Own Kit Car


Kit Cars - Dax Kit Cars "Kitcars" Building Your Own Kit Car

Kit Cars - Dax Kit Cars "Kitcars" Building Your Own Kit Car

Kit Cars - Dax Kit Cars "Kitcars" Building Your Own Kit Car

Kit Cars - Dax Kit Cars "Kitcars" Building Your Own Kit Car

Kit Cars - Dax Kit Cars "Kitcars" Building Your Own Kit Car

Kit Cars - Dax Kit Cars "Kitcars" Building Your Own Kit Car
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DJ SPORTSCARS INTERNATIONAL LIMITED - 2 EDINBURGH WAY - HARLOW - ESSEX - CM20 2DJ - UK
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